Ford Fiesta Mk2 XR2 CVH T304 Stainless Exhaust System with Factory 2″ outlet

The ford fiesta mk2 xr2 cvh t304 stainless exhaust system with factory 2″ outlet represents the perfect marriage of classic British hot hatch heritage and modern manufacturing excellence, delivering a performance upgrade that respects the original character of this iconic 1980s legend whilst providing measurable improvements in exhaust gas flow, throttle response, and overall driving experience.

Handcrafted right here in our Lancashire workshop since 2001, this is not just another replacement exhaust—it is a precision-engineered performance system built specifically for the CVH-engined Mk2 XR2, test-fitted to an actual vehicle before despatch, and constructed from premium T304 stainless steel that will outlast the car itself if properly maintained.

At Max Torque Cans, we understand that owners of the Mk2 XR2 are passionate about authenticity. This little Ford changed the game when it launched, offering genuine hot hatch thrills in a practical, affordable package that became a staple of British motoring culture. When it comes to upgrading such an icon, you cannot simply bolt on any old aftermarket system and expect it to do justice to the car’s legacy.

That is why our ford fiesta mk2 xr2 cvh t304 stainless exhaust system with factory 2″ outlet has been designed from the ground up to enhance performance without compromising the period-correct aesthetic that makes these cars so special at classic shows and weekend rallies across the UK.

Why the Ford Fiesta Mk2 XR2 CVH T304 Stainless Exhaust System with Factory 2″ Outlet is the Ultimate Upgrade

There are several key reasons why this exhaust system has become one of our most requested classic car builds. First and foremost is the material specification. T304 stainless steel is the premium grade of stainless used in high-end automotive and marine applications, offering exceptional corrosion resistance thanks to its elevated chromium and nickel content.

Unlike mild steel systems that rot out within a few years of British weather exposure, or cheaper T409 alternatives that discolour and pit over time, T304 maintains its structural integrity and polished appearance for decades. According to Atlas Steels technical specifications, T304 grade stainless provides superior resistance to oxidation and excellent formability—critical properties when creating complex exhaust geometry that must withstand thermal cycling and vibration.

The second defining feature is the 2″ factory-style outlet. Rather than fitting an oversized tailpipe that screams “aftermarket” and looks completely out of place on a tidy classic road car, this system retains the neat, period-correct 2″ trim that mirrors the original Ford specification. The result is an exhaust that delivers modern performance standards whilst keeping the car looking absolutely right from every angle.

Whether you are showing the XR2 at a Ford Fair or simply enjoying a spirited drive through the Pennines, the clean factory appearance ensures your upgrade remains a tasteful, sympathetic improvement rather than a garish modification.

Technical Specifications of the Ford Fiesta Mk2 XR2 CVH T304 Stainless Exhaust System with Factory 2″ Outlet

This performance exhaust system has been engineered to exacting standards, with every dimension and curve CNC-formed to ensure perfect fitment to the Mk2 XR2 chassis. The system runs from the standard down-pipe backwards, meaning it integrates seamlessly with your existing front pipework without requiring any modification or fabrication. At approximately 8 kg total weight, the system is notably lighter than the original factory mild steel exhaust, reducing unsprung mass and contributing to improved handling response—a welcome benefit on top of the primary performance gains.

• Material: T304 stainless steel throughout, fully polished to a high-quality finish
• Outlet diameter: 2″ factory-style tip, period-correct and visually authentic
• System weight: Approximately 8 kg—lightweight yet exceptionally durable
• Fitment point: Connects directly to standard down-pipe, no front-end modification required
• Construction method: CNC formed, handmade by skilled craftsmen in Burscough, Lancashire
• Fasteners: Stainless gas-tight rivets throughout—no mild steel components to corrode
• Quality assurance: Every unit physically test-fitted to an actual Mk2 Fiesta XR2 CVH before despatch

The use of stainless gas-tight rivets throughout the construction is particularly important. Many cheaper exhaust systems use mild steel fasteners that rust and fail over time, compromising the integrity of joints and eventually leading to blowing gaskets or structural failure. By specifying stainless rivets and fasteners across the entire system, we ensure that every component will age gracefully and maintain its seal for years to come.

Installation and Fitment Guide for the Ford Fiesta Mk2 XR2 CVH T304 Stainless Exhaust System with Factory 2″ Outlet

Fitting this exhaust system is a straightforward task for anyone with reasonable mechanical experience and a basic toolkit. Because the system has been CNC-formed and physically test-fitted to a real Mk2 XR2, you can be confident that all mounting points, hanger positions, and pipe routing will align correctly without requiring any cutting, welding, or modification. The system simply bolts onto your existing down-pipe and works rearward from that connection point, following the factory routing and utilising the original hanger positions.

For those who prefer professional installation, we offer a full fitting service at our workshop in Burscough, Lancashire, L40 8TG. Simply contact us before placing your order and we will arrange a convenient time to carry out the work. Our team has decades of combined experience working on classic Fords and can complete the installation quickly and correctly, ensuring you drive away with a properly fitted system that performs exactly as intended.

One of the most common questions we receive concerns fuelling adjustments. The good news is that the ford fiesta mk2 xr2 cvh t304 stainless exhaust system with factory 2″ outlet requires no changes to your fuel mapping or carburation. The system has been engineered to maximise exhaust gas flow and improve scavenging efficiency without creating a lean condition or requiring rejetting. It is a genuine bolt-on upgrade that delivers measurable performance improvements straight out of the box.

Benefits of Upgrading to the Ford Fiesta Mk2 XR2 CVH T304 Stainless Exhaust System with Factory 2″ Outlet

Beyond the obvious aesthetic appeal of a polished stainless system underneath a well-presented classic, there are several tangible performance and ownership benefits to upgrading from the original mild steel exhaust. Improved exhaust gas flow reduces back pressure, allowing the CVH engine to breathe more freely and deliver sharper throttle response throughout the rev range. The weight saving of several kilograms also contributes to improved handling feel, particularly noticeable when changing direction quickly or driving enthusiastically on twisty B-roads.

The longevity of T304 stainless steel cannot be overstated. With proper care—simply hosing off road salt and dirt after winter driving—this exhaust system will quite literally outlast the rest of the car. For classic car owners who plan to keep their XR2 for the long term, investing in a premium stainless system makes far more economic sense than repeatedly replacing cheap mild steel alternatives every few years.

Over a decade of ownership, the initial investment pays for itself several times over whilst maintaining the car’s value and presentation.

We have been manufacturing exhausts at Max Torque Cans since 2001, and our Flickr gallery contains over 10,500 photographs documenting completed jobs across motorcycles, classic cars, and modern performance vehicles. This track record speaks to our commitment to quality and our genuine enthusiasm for getting every detail right. When you order this exhaust system, you are not just buying a product—you are tapping into two decades of manufacturing expertise and real-world testing.

Delivery, Support, and Ordering Your Ford Fiesta Mk2 XR2 CVH T304 Stainless Exhaust System with Factory 2″ Outlet

We offer free delivery to UK mainland addresses on this exhaust system, with orders typically despatched within a few working days of purchase. Please note that additional surcharges apply to Scottish Highlands postcodes and British Isles locations—if you are in one of these areas, contact us before ordering so we can confirm the exact delivery cost.

We also ship worldwide, so if you are restoring a Mk2 XR2 in Europe, Australia, or anywhere else, get in touch and we will arrange the most cost-effective shipping option available.

If you have any questions about fitment, compatibility, or specifications, our team is always happy to help. We are enthusiasts ourselves and genuinely enjoy talking about these cars and helping customers get the most from their builds. For other premium performance parts and accessories, be sure to browse our full range of handcrafted exhaust systems for classic cars and motorcycles.

Frequently Asked Questions

Will this exhaust fit my Mk2 XR2 CVH without modification?
Yes, absolutely. The system has been CNC-formed and physically test-fitted to an actual Mk2 Fiesta XR2 CVH. It connects directly to your standard down-pipe and requires no cutting, welding, or fabrication.

Do I need to remap or rejet after fitting?
No. This exhaust is designed to improve flow without requiring any fuelling changes. Simply fit it and enjoy the performance improvement.

Can I have the exhaust fitted at your workshop?
Yes, we offer professional fitting at our Lancashire workshop. Contact us before ordering to arrange a convenient time.

Is this exhaust road legal for UK use?
Please contact us directly to discuss road legal specifications and ensure the system meets your