Template Single Evo with surcharge

Price range: £ 196.08 through £ 387.00

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The template single evo with surcharge is the ideal performance upgrade for riders looking to transform the sound, style, and output of their Suzuki GSF600 Bandit (1995–2004) without the hassle of complicated fitting procedures or the need for specialist tools. Designed and built in the UK to exacting standards, this exhaust is a serious piece of kit for serious riders who want more from their Bandit.

Whether you’re commuting through city streets or blasting down open A-roads, upgrading to the template single evo with surcharge gives your Bandit a sharper, more aggressive exhaust note alongside a cleaner, more purposeful look at the rear end. It’s the kind of upgrade that makes every ride feel that little bit more rewarding.

What’s Included with the Template Single Evo with Surcharge?

When you order the template single evo with surcharge, you’ll receive a complete fitting kit to get the job done properly from the outset. Every component is selected to ensure a secure, rattle-free, and long-lasting fitment. Here’s exactly what comes in the box:

  • 1 x Stainless 304 CNC Mandrel Bent Link Pipe — precision-formed for a smooth, unobstructed flow of exhaust gases, reducing back pressure and supporting improved throttle response.
  • 1 x Stainless Exhaust Strap — a heavy-duty mounting strap manufactured from corrosion-resistant stainless steel to hold the silencer firmly in place under all riding conditions.
  • 1 x Exhaust Strap Rubber — a purpose-made rubber buffer that absorbs vibration, protects your bodywork, and ensures the strap doesn’t wear against the can over time.

This is a complete, well-thought-out package. Nothing extra to source, nothing left to chance. The template single evo with surcharge arrives ready to be bolted straight onto your machine.

Fitment Details for the Template Single Evo with Surcharge

The template single evo with surcharge is specifically designed to fit the Suzuki GSF600 Bandit from 1995 through to 2004. This covers both the naked and half-faired versions of the Bandit 600, making it one of the most versatile performance cans available for this popular middleweight.

The link pipe is engineered to mate directly with the standard OEM downpipes, meaning there’s no need for additional adapters, reducers, or custom welding. If your Bandit’s downpipes are original and in good condition, you can expect a clean, straightforward installation with no modifications required to the bike itself.

It’s worth noting that if your downpipes are corroded, dented, or non-standard, it’s always advisable to inspect them thoroughly before fitting the template single evo with surcharge, as a good seal at the junction point is key to getting the best performance and eliminating any unwanted blowing.

Installation Notes for the Template Single Evo with Surcharge

Fitting the template single evo with surcharge is a job well within the capabilities of a competent home mechanic. That said, there are a few practical tips worth keeping in mind before you get started:

  • Allow the engine to cool completely before attempting removal of the old silencer or link pipe. Burns from hot downpipes are easily avoided.
  • Use copper grease or anti-seize compound on all threaded fixings to prevent them from seizing with heat over time — a small step that makes future maintenance much easier.
  • Check the rubber strap buffer is correctly positioned before tightening the mounting strap. The rubber should sit between the strap and the silencer body to prevent metal-on-metal contact.
  • Tighten the clamp progressively rather than all at once, working around it evenly to ensure a gas-tight seal between the link pipe and the OEM downpipes.
  • Start the engine and check for blowing before taking the bike out. A brief warm-up on the stand lets you listen for any leaks and address them straight away.

Most riders report that a full install of the template single evo with surcharge takes no more than 45 minutes to an hour with basic tools. It’s genuinely one of the more satisfying DIY upgrades you can do on a Bandit 600.

Why Choose the Template Single Evo with Surcharge for Your Bandit 600?

There are plenty of aftermarket cans out there, but the template single evo with surcharge stands apart because of the quality of materials and the precision engineering that goes into every single unit. The 304-grade stainless steel used throughout is renowned for its corrosion resistance and durability, meaning this exhaust is built to last through British winters, road salt, and everything else the weather can throw at it.

The CNC mandrel bending process used on the link pipe ensures there are no kinks or collapsed sections in the pipework, which is critical for maintaining optimal gas flow. Compare that to cheaper alternatives where hydraulic bending creates internal restrictions, and the difference in real-world performance becomes immediately apparent.

Aesthetically, the template single evo with surcharge delivers that clean, purposeful look that Bandit owners love — less clutter at the rear, a visible quality silencer, and the kind of finish that doesn’t look out of place at a bike meet or on a track day.

If you’re also building up another bike in the garage and want to browse further options, take a look at our Triumph Speed Triple 955i 2000 – 2004 performance exhaust — another superb bespoke build from the Max Torque Cans workshop.

Frequently Asked Questions About the Template Single Evo with Surcharge

Will the template single evo with surcharge fit both the naked and half-faired Bandit 600?

Yes. The template single evo with surcharge is designed to fit the Suzuki GSF600 Bandit across the full 1995–2004 model range, including both the naked (N) and faired (S) variants, provided the OEM downpipes are in place and in good condition.

Do I need a remap or fuelling adjustment after fitting?

For a carburetted Bandit 600, a remap is not strictly required, though you may benefit from slightly richer needle settings if you notice the bike running lean after fitting. We always recommend consulting a qualified mechanic if you’re unsure.

Is the template single evo with surcharge road legal?

Please check current UK type approval regulations and your insurance policy before fitting any aftermarket can. It is the rider’s responsibility to ensure their bike remains compliant with relevant legislation.

How long will the stainless steel last?

304-grade stainless steel is exceptionally resistant to corrosion and, with basic care, the template single evo with surcharge should provide many years of reliable service even in harsh riding conditions.

Can I fit this myself, or do I need a dealer?

This is designed to be a straightforward fitting for a competent home mechanic. The template single evo with surcharge is engineered to bolt directly to the standard OEM downpipes with no modifications required.

Material

White, Polished Stainless Steel, Satin Stainless Steel, Titanium, Carbon, Black, Blue

Shape

Round GP, Oval, Round, Tri Oval

Outlet

Evo Outlet, GP Pro Outlet, Single Outlet, Twin Outlet, Carbon Outlet

Type

Race, Road Legal

Outlet

Single Outlet 165x165px 1 Single Outlet – single 54mm diameter rolled outlet. Best performing outlet in a road-legal /race. Simple and effective.
Stainless Oval twin outlet Twin Outlet – twin 40mm diameter rolled outlets. This has the ‘best of both worlds’, quieter than the single outlet with baffles inserted, and Louder than the single outlet with the baffles removed. (Both outlets working in the road-legal form).
Carbon Outlet 165x165px 1 Carbon Outlet -Our superior outlet range with a choice of a smooth, sleek Oval, ultra-modern Tri-oval, and now our all-new for 2020 Round outlet. These outlets give your exhaust the distinctive, expensive finish without the expensive price tag.
GP Pro Outlet 165x165px 1 GP Pro Outlet – Comes with a large 63mm diameter slash-cut finish, and can come with and without road-legal baffles.
Stainless_tri-oval_EVO-carbon-outlet-1 The Evo Outlet – Is a new, modern 2020 design. The sleek, tapered lines compliment any road – track or race bike

Materials

Our Exhausts are internally constructed in stainless steel and the outer sleeve can be made in stainless steel, titanium or carbon fiber. MTC ONLY uses the best grade materials.

Polished Stainless Steel 1 Polished Stainless Steel – Grade T304 + T409 (a single slip-on exhaust normally weighs 1.9 kilos).
titanium 165x165px Satin Stainless Steel – Grade T304 + T409 (a single slip-on exhaust normally weighs 1.9 kilos).
satin stainless steel Titanium – Grade 2 + 3 mill finish (a single slip-on exhaust normally weighs 1.7 kilos).
carbon 165x165px Carbon Fibre – 4 x 4 twill prepreg autoclave cured, foiled lined (a single slip-on exhaust normally weighs 1.2 kilos).

Our coloured exhausts have stainless steel sleeves that are painted prior to assembly. The item is electrostatically coated with high-grade polyester powder and cured at 200º-220º deg C giving a durable, smooth and U.V. resistant finish with excellent colour retention. Colours available are matt black, gloss white and gloss blue.

Shape

Exhaust shapes 2 Round GP – Ø98mm Our smaller round exhaust shape and is usually 250mm Long (this exhaust shape is perfect for the customer who wants a louder sound on a standard sized bike).
Exhaust shapes 3 Round – Ø110mm Our Normal-sized exhaust shape and can come in sizes from 250mm to 450mm Long. (This is our standard sized exhaust and performs excellently on most bikes).
Oval Oval – working from 110mm Ø is sized 98mm wide and 122mm High and can come in sizes from 250mm to 450mm Long. (This is our slimmest design, for inverted under-seat exhausts, or for customers/Racers who need the slimmest streamlined spacers to ride through).
Tri Oval Tri Oval – working from 110mm Ø is sized 98mm wide and 122mm High and can come in sizes from 250mm to 450mm Long.
(This is our Premium shaped design. (Designed back in 2002′ our company was the first in the UK to produce this exclusive shape, have a look around and see how many UK companies have copied us!!).

3D View

Please click on the exhaust below to see the 3D model

All our Road Legal exhausts come with a Road Legal Baffle / Decibel Killer + BSAU ( British Road-Legal ) markings.

All our RACE exhausts do not come with a Road Legal Baffle / Decibel Killer + do not have any BSAU ( British Road-Legal ) markings. and are marked NOT FOR ROAD USE

 

2024 Road legal exhaust statement:

At Max Torque Cans we prioritise safety and compliance in the world of motorcycle exhausts. Our commitment to adhering to regulations is evident in our product design and labelling, and hence with new updates from ACEM, DVSA and DfT, we are ensuring our exhaust systems are compliant with new and upcoming legislation and regulations. Specifically, two changes detailed below:

Road Legal Exhausts: Our road legal exhausts will have the BSAU stamped markings and be crafted with non-removable baffles, aligning seamlessly with the standards set by ACEM (European Association of Motorcycle Manufacturers). These baffles are an integral part of our design to ensure that your motorcycle exhaust complies with road regulations, providing you with a legal and enjoyable riding experience.

Race Exhausts and Silencers:  For those seeking an exhilarating experience on the track, our race exhausts are engineered to deliver optimal performance. Clearly marked with type approval markings “Not for Road Use” etched into the side, these exhausts are specifically designed for racing applications. This distinction is in line with DVSA policy, ensuring that our race exhausts are suitable for track use, meeting the highest performance standards without compromising on safety.

Fitting Guides

https://maxtorquecans.com/fitting-guides-download/

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