If you’re searching for the perfect performance exhaust upgrade for your honda vfr800 fi rc46 1997-2002, you’ve come to exactly the right place. At Max Torque Cans, we’ve built our reputation on producing high-quality, precision-engineered exhausts that deliver genuine improvements in sound, performance, and aesthetics — and this fitment for the VFR800 is no exception. Whether you’re a seasoned V4 enthusiast or you’ve recently picked up one of Honda’s most celebrated sports tourers, this product has been designed with your machine in mind, offering a straight-forward upgrade that transforms the character of your ride without compromising reliability or rideability.
What’s Included with the Honda VFR800 FI RC46 1997-2002 Performance Exhaust
We know how important it is to receive everything you need in a single package, so we’ve made sure this kit is complete and ready to fit. When you order this exhaust for the honda vfr800 fi rc46 1997-2002, you’ll receive the following components:
- 1 x Stainless 304 CNC Mandrel Bent Link Pipe — precision-formed for optimal flow and a perfect fit to your OEM downpipes
- 1 x Stainless Exhaust Strap — durable and corrosion-resistant for long-lasting secure fitment
- 1 x Exhaust Strap Rubber — provides vibration dampening and protects surrounding components from heat and abrasion
Every component included in this kit has been selected for quality and longevity. The stainless 304 construction means you’re getting a product that will stand up to the British weather, resist corrosion, and look great for years to come. This isn’t a budget import — it’s a properly engineered piece of kit made to last.
Why Upgrade the Exhaust on Your Honda VFR800 FI RC46 1997-2002?
The honda vfr800 fi rc46 1997-2002 is widely regarded as one of Honda’s finest achievements. The RC46 generation brought fuel injection to the VFR lineup, combining the legendary V4 soundtrack with smooth, responsive power delivery across a wide rev range. However, the standard OEM silencer, while functional, tends to muffle much of that glorious V4 character in the interest of meeting noise regulations. Fitting an aftermarket can allows the engine to breathe more freely, and more importantly, lets that distinctive V4 howl be heard as nature intended.
A quality performance exhaust for the honda vfr800 fi rc46 1997-2002 doesn’t just improve the sound — it can also result in a modest reduction in unsprung weight compared to the heavier OEM unit, contributing to a slightly more agile feel, particularly through corners. For a machine that already handles so brilliantly, every marginal gain matters. Whether you’re using your VFR for weekend blasts, touring, or simply commuting in style, this upgrade will put a smile on your face every single time you twist the throttle.
CNC Mandrel Bent Link Pipe — Precision Engineering for Your Honda VFR800 FI RC46 1997-2002
One of the standout features of this kit is the CNC mandrel bent link pipe. Unlike cheaper alternatives that use crush-bending techniques — which reduce the internal diameter of the pipe and restrict flow — mandrel bending maintains a consistent bore throughout every curve and transition. This means exhaust gases can exit the engine more efficiently, with less restriction and turbulence. On a high-revving V4 like the one found in the honda vfr800 fi rc46 1997-2002, optimising gas flow in this way is genuinely beneficial, helping to maintain performance across the rev range.
The link pipe is manufactured from 304-grade stainless steel, which offers an excellent balance of strength, corrosion resistance, and workability. It’s the same grade of stainless used in demanding industrial and marine applications, so you can be confident it will cope with everything the British climate throws at it. The finish is clean and professional — exactly what you’d expect from a product designed to complement a machine as visually striking as the RC46 VFR800.
Fitment and Installation Notes for the Honda VFR800 FI RC46 1997-2002
This exhaust has been specifically designed and manufactured to fit the honda vfr800 fi rc46 1997-2002 straight to the standard OEM downpipes. There is no need for any modification to your existing headers or downpipes — simply remove the OEM silencer and mid-pipe, fit the new link pipe using the included strap and rubber, and bolt up your chosen can. The result is a clean, professional installation that looks factory-fitted whilst sounding anything but.
We always recommend that installation is carried out on a cold engine, with the bike on a paddock stand for safety and ease of access. Ensure all bolts and fixings are torqued to the manufacturer’s specification, and allow the new exhaust to go through a heat cycle before pushing the bike hard. This allows any manufacturing residues to burn off cleanly and lets the components settle into their final positions. A thin coating of copper grease on any threaded connections is always a wise precaution, particularly given the UK’s damp climate.
For a visual guide to the fitment and to see and hear how the finished product looks and sounds on a real honda vfr800 fi rc46 1997-2002, we highly recommend checking out our video content and photo galleries. Seeing the product in action on your exact model of bike gives you complete confidence before you commit to purchase.
Frequently Asked Questions About the Honda VFR800 FI RC46 1997-2002 Exhaust
- Will this fit my exact year of VFR800? Yes — this product is designed to cover all years of the honda vfr800 fi rc46 1997-2002 range. The RC46 generation ran from 1997 through to 2002, and this link pipe fits all variants within that production window.
- Do I need to remap or adjust the fuelling after fitting? In most cases, fitting an aftermarket silencer to the standard downpipes does not require a remap on the fuel-injected VFR800. However, if you are making additional modifications, a remap or fuel controller may be beneficial to fully optimise performance.
- Is this road legal? Please check the specific noise and emissions requirements for your intended use. We offer both road-legal and race options across our range — if you have any queries about compliance, don’t hesitate to get in touch with us directly.
- What can or silencer should I pair with this link pipe? This link pipe is designed to pair with a range of our cans. If you’re unsure which option is best suited to your riding style and preferences, our team is always happy to advise.
- Is stainless 304 good enough for an exhaust application? Absolutely. 304-grade stainless steel is an excellent choice for exhaust applications, offering strong resistance to corrosion, heat, and mechanical stress. It is widely used in high-quality aftermarket exhausts across the industry.
At Max Torque Cans, we’re passionate about helping riders get the very best from their machines. The honda vfr800 fi rc46 1997-2002 is a truly special motorcycle, and it deserves an exhaust upgrade that does justice to its outstanding engineering. If you’d like to explore other Honda performance options, you might also be interested in our Honda XRV750 Africa Twin 90′ – 03′ fitment, or perhaps take a look at our fun little Honda Monkey Z125cc Performance Exhaust Muffler & System for something a little different. Whatever Honda you ride, Max Torque Cans has you covered.
| Material | White, Polished Stainless Steel, Satin Stainless Steel, Titanium, Carbon, Black, Blue |
|---|---|
| Shape | Round GP, Oval, Round, Tri Oval |
| Outlet | Evo Outlet, GP Pro Outlet, Single Outlet, Twin Outlet, Carbon Outlet |
| Type | Race, Road Legal |
Outlet
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Single Outlet – single 54mm diameter rolled outlet. Best performing outlet in a road-legal /race. Simple and effective. |
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Twin Outlet – twin 40mm diameter rolled outlets. This has the ‘best of both worlds’, quieter than the single outlet with baffles inserted, and Louder than the single outlet with the baffles removed. (Both outlets working in the road-legal form). |
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Carbon Outlet -Our superior outlet range with a choice of a smooth, sleek Oval, ultra-modern Tri-oval, and now our all-new for 2020 Round outlet. These outlets give your exhaust the distinctive, expensive finish without the expensive price tag. |
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GP Pro Outlet – Comes with a large 63mm diameter slash-cut finish, and can come with and without road-legal baffles. |
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The Evo Outlet – Is a new, modern 2020 design. The sleek, tapered lines compliment any road – track or race bike |
Materials
Our Exhausts are internally constructed in stainless steel and the outer sleeve can be made in stainless steel, titanium or carbon fiber. MTC ONLY uses the best grade materials.
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Polished Stainless Steel – Grade T304 + T409 (a single slip-on exhaust normally weighs 1.9 kilos). |
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Satin Stainless Steel – Grade T304 + T409 (a single slip-on exhaust normally weighs 1.9 kilos). |
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Titanium – Grade 2 + 3 mill finish (a single slip-on exhaust normally weighs 1.7 kilos). |
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Carbon Fibre – 4 x 4 twill prepreg autoclave cured, foiled lined (a single slip-on exhaust normally weighs 1.2 kilos). |
Our coloured exhausts have stainless steel sleeves that are painted prior to assembly. The item is electrostatically coated with high-grade polyester powder and cured at 200º-220º deg C giving a durable, smooth and U.V. resistant finish with excellent colour retention. Colours available are matt black, gloss white and gloss blue.
Shape
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Round GP – Ø98mm Our smaller round exhaust shape and is usually 250mm Long (this exhaust shape is perfect for the customer who wants a louder sound on a standard sized bike). |
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Round – Ø110mm Our Normal-sized exhaust shape and can come in sizes from 250mm to 450mm Long. (This is our standard sized exhaust and performs excellently on most bikes). |
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Oval – working from 110mm Ø is sized 98mm wide and 122mm High and can come in sizes from 250mm to 450mm Long. (This is our slimmest design, for inverted under-seat exhausts, or for customers/Racers who need the slimmest streamlined spacers to ride through). |
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Tri Oval – working from 110mm Ø is sized 98mm wide and 122mm High and can come in sizes from 250mm to 450mm Long. (This is our Premium shaped design. (Designed back in 2002′ our company was the first in the UK to produce this exclusive shape, have a look around and see how many UK companies have copied us!!). |
3D View
Please click on the exhaust below to see the 3D model
Gallery
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Fitting Guide
Road Legal / Race
All our Road Legal exhausts come with a Road Legal Baffle / Decibel Killer + BSAU ( British Road-Legal ) markings.
All our RACE exhausts do not come with a Road Legal Baffle / Decibel Killer + do not have any BSAU ( British Road-Legal ) markings. and are marked NOT FOR ROAD USE
2024 Road legal exhaust statement:
At Max Torque Cans we prioritise safety and compliance in the world of motorcycle exhausts. Our commitment to adhering to regulations is evident in our product design and labelling, and hence with new updates from ACEM, DVSA and DfT, we are ensuring our exhaust systems are compliant with new and upcoming legislation and regulations. Specifically, two changes detailed below:
Road Legal Exhausts: Our road legal exhausts will have the BSAU stamped markings and be crafted with non-removable baffles, aligning seamlessly with the standards set by ACEM (European Association of Motorcycle Manufacturers). These baffles are an integral part of our design to ensure that your motorcycle exhaust complies with road regulations, providing you with a legal and enjoyable riding experience.
Race Exhausts and Silencers: For those seeking an exhilarating experience on the track, our race exhausts are engineered to deliver optimal performance. Clearly marked with type approval markings “Not for Road Use” etched into the side, these exhausts are specifically designed for racing applications. This distinction is in line with DVSA policy, ensuring that our race exhausts are suitable for track use, meeting the highest performance standards without compromising on safety.





















































































































































































