HONDA VFR800 FI RC46 1997-2002
Price range: £ 137.60 through £ 328.52
Unleash the full potential of your Honda VFR800 FI RC46 1997-2002 with our precision-engineered performance exhaust system. Experience increased horsepower, aggressive sound, and lightweight CNC mandrel-bent construction that transforms your ride’s performance and aesthetics.
Table of Contents
- What's Included with Your Honda VFR800 FI RC46 1997-2002 Performance Exhaust Kit
- Why Upgrade the Exhaust on Your Honda VFR800 FI RC46 1997-2002?
- CNC Mandrel Bent Link Pipe — Precision Engineering for the Honda VFR800 FI RC46 1997-2002
- Fitment and Installation Notes for the Honda VFR800 FI RC46 1997-2002
- Frequently Asked Questions About the Honda VFR800 FI RC46 1997-2002 Exhaust System
- Explore More Honda Performance Upgrades from Max Torque Cans
If you’re in the market for a premium performance exhaust upgrade for your honda vfr800 fi rc46 1997-2002, look no further than Max Torque Cans. We’ve spent years perfecting our craft, producing exhausts that don’t just meet expectations—they exceed them. Our reputation has been built on delivering precision-engineered, high-quality components that unlock real-world improvements in sound, performance, and visual appeal.
The honda vfr800 fi rc46 1997-2002 is a legendary sports tourer, and our exhaust system has been meticulously designed to complement its V4 character whilst providing a straightforward, reliable upgrade that transforms your riding experience without sacrificing everyday usability or dependability.
What’s Included with Your Honda VFR800 FI RC46 1997-2002 Performance Exhaust Kit
We understand that receiving a complete, ready-to-fit kit is essential for any enthusiast. When you order this exhaust system for the honda vfr800 fi rc46 1997-2002, you can expect everything you need to get the job done properly, all in one box. Your kit includes:
- 1 x Stainless 304 CNC Mandrel Bent Link Pipe — precision-engineered to ensure optimal exhaust gas flow and a perfect fit to your OEM downpipes, with no compromises on internal diameter or structural integrity
- 1 x Stainless Exhaust Strap — built from corrosion-resistant stainless steel to provide secure, long-lasting fitment even in the harshest British weather conditions
- 1 x Exhaust Strap Rubber — designed to dampen vibration, reduce noise transmission to the frame, and protect surrounding components from heat and abrasion
Every component in this kit has been carefully selected for its quality, durability, and performance characteristics. The 304-grade stainless steel construction means you’re investing in a product that will resist corrosion, maintain its appearance, and continue performing flawlessly for years to come. This is not a cheap import masquerading as quality—this is a properly engineered, British-designed piece of kit built to stand the test of time and the rigours of UK riding conditions.
Why Upgrade the Exhaust on Your Honda VFR800 FI RC46 1997-2002?
The honda vfr800 fi rc46 1997-2002 represents one of Honda’s finest engineering achievements. This RC46 generation introduced fuel injection to the VFR range, marrying the legendary V4 soundtrack with smooth, responsive power delivery and exceptional reliability. However, as is often the case with OEM exhaust systems, the standard silencer has been designed primarily to meet stringent noise and emissions regulations.
Whilst functional and reliable, the factory can significantly muffles the glorious V4 howl that makes the VFR so special. Fitting a quality aftermarket exhaust allows the engine to breathe more freely and—crucially—lets that distinctive, spine-tingling V4 note sing as the engineers originally intended.
Beyond the auditory upgrade, a performance exhaust for the honda vfr800 fi rc46 1997-2002 can also deliver a modest reduction in overall weight compared to the heavier OEM unit. Reducing unsprung and overall mass contributes to a slightly more agile, responsive feel through corners and over undulating roads—something that matters on a machine already celebrated for its handling prowess.
Whether you’re using your VFR for weekend blasts through the countryside, long-distance touring across Europe, or simply enjoying your daily commute with a bit more character, this exhaust upgrade will bring a smile to your face every single time you crack open the throttle.
CNC Mandrel Bent Link Pipe — Precision Engineering for the Honda VFR800 FI RC46 1997-2002
One of the key features that sets this kit apart from cheaper alternatives is the CNC mandrel bent link pipe. Unlike conventional crush-bending techniques—which compress and reduce the internal diameter of the pipe at every bend, restricting exhaust flow and creating turbulence—mandrel bending maintains a consistent bore diameter throughout every curve and transition.
This ensures that exhaust gases can exit the engine as efficiently as possible, with minimal restriction and back pressure. On a high-revving V4 engine like the one found in the honda vfr800 fi rc46 1997-2002, optimising exhaust gas flow in this way is not just marketing talk—it delivers real, tangible benefits in terms of throttle response and mid-range performance.
The link pipe is crafted from 304-grade stainless steel, a material chosen for its excellent balance of strength, corrosion resistance, and heat tolerance. This is the same grade of stainless steel used in demanding industrial, marine, and food-processing applications, so you can be confident it will cope with everything the British climate can throw at it—rain, salt, grime, and all.
The finish is clean, professional, and visually appealing, ensuring it looks right at home on a machine as striking as the RC46 VFR800. For more information on stainless steel grades and their suitability for automotive applications, the British Stainless Steel Association offers a wealth of technical resources and guidance.
Fitment and Installation Notes for the Honda VFR800 FI RC46 1997-2002
This exhaust system has been specifically designed and manufactured to fit the honda vfr800 fi rc46 1997-2002 models without modification. It bolts directly to the standard OEM downpipes, meaning there’s no cutting, welding, or fabrication required. Simply remove the factory silencer and mid-pipe, fit the new CNC mandrel bent link pipe using the included stainless strap and vibration-dampening rubber, and attach your chosen performance can. The result is a clean, professional installation that looks factory-fitted whilst sounding anything but.
We always recommend carrying out installation work on a cold engine, with the motorcycle securely mounted on a paddock stand for safety and ease of access. Ensure all bolts and fixings are torqued to the manufacturer’s recommended specifications, and allow the new exhaust to go through at least one full heat cycle before pushing the bike hard.
This allows any manufacturing residues or protective coatings to burn off cleanly and lets all components settle into their final positions. Applying a thin coating of copper grease to threaded connections is also highly advisable, particularly given the UK’s notoriously damp and corrosive climate.
For those who prefer a visual guide, we strongly recommend checking out our video content and photo galleries, where you can see and hear how the finished product looks and sounds on a real honda vfr800 fi rc46 1997-2002. There’s nothing quite like seeing the product fitted to your exact model to give you complete confidence before committing to purchase.
Frequently Asked Questions About the Honda VFR800 FI RC46 1997-2002 Exhaust System
Will this fit my exact year of VFR800?
Yes—this product has been designed to cover all years within the honda vfr800 fi rc46 1997-2002 production run. The RC46 generation spanned from 1997 through to 2002, and this link pipe is compatible with every variant within that window.
Do I need to remap or adjust the fuelling after fitting?
In most cases, fitting an aftermarket silencer to the standard downpipes does not require a remap on the fuel-injected VFR800. The factory ECU is typically able to compensate for minor changes in exhaust flow. However, if you are making additional performance modifications such as air filter upgrades or header replacements, a remap or fuel controller may be beneficial to fully optimise power delivery and throttle response.
Is this system road legal?
Please check the specific noise and emissions requirements applicable to your intended use and location. We offer both road-legal and race-specification options across our range. If you have any queries about compliance or need advice on selecting the right can for road use, don’t hesitate to get in touch with our team directly.
What can or silencer should I pair with this link pipe?
This link pipe is designed to work seamlessly with a range of our performance cans. If you’re unsure which option best suits your riding style, aesthetic preferences, or noise requirements, our experienced team is always happy to provide personalised advice and recommendations.
Is 304-grade stainless steel suitable for exhaust applications?
Absolutely. 304-grade stainless steel is widely regarded as an excellent choice for exhaust applications, offering robust resistance to corrosion, heat cycling, and mechanical stress. It is the material of choice for high-quality aftermarket exhausts across the motorcycle and automotive industries.
Explore More Honda Performance Upgrades from Max Torque Cans
At Max Torque Cans, we’re passionate about helping riders get the very best from their machines. The honda vfr800 fi rc46 1997-2002 is a truly exceptional motorcycle, and it deserves an exhaust upgrade that does justice to its outstanding engineering and legendary V4 character. If you’re interested in exploring other Honda performance options, you might also want to take a look at our Honda XRV750 Africa Twin 90′ – 03′ exhaust system, or perhaps something a little different like our Honda Monkey Z125cc Performance Exhaust Muffler & System for those who enjoy quirky, fun machinery.
Whatever Honda you ride, Max Torque Cans has you covered with precision-engineered, British-designed exhaust upgrades that deliver on performance, sound, and style.
| Material | White, Polished Stainless Steel, Satin Stainless Steel, Titanium, Carbon, Black, Blue |
|---|---|
| Shape | Round GP, Oval, Round, Tri Oval |
| Outlet | Evo Outlet, GP Pro Outlet, Single Outlet, Twin Outlet, Carbon Outlet |
| Type | Race, Road Legal |
Outlet
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Single Outlet – single 54mm diameter rolled outlet. Best performing outlet in a road-legal /race. Simple and effective. |
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Twin Outlet – twin 40mm diameter rolled outlets. This has the ‘best of both worlds’, quieter than the single outlet with baffles inserted, and Louder than the single outlet with the baffles removed. (Both outlets working in the road-legal form). |
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Carbon Outlet -Our superior outlet range with a choice of a smooth, sleek Oval, ultra-modern Tri-oval, and now our all-new for 2020 Round outlet. These outlets give your exhaust the distinctive, expensive finish without the expensive price tag. |
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GP Pro Outlet – Comes with a large 63mm diameter slash-cut finish, and can come with and without road-legal baffles. |
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The Evo Outlet – Is a new, modern 2020 design. The sleek, tapered lines compliment any road – track or race bike |
Materials
Our Exhausts are internally constructed in stainless steel and the outer sleeve can be made in stainless steel, titanium or carbon fiber. MTC ONLY uses the best grade materials.
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Polished Stainless Steel – Grade T304 + T409 (a single slip-on exhaust normally weighs 1.9 kilos). |
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Satin Stainless Steel – Grade T304 + T409 (a single slip-on exhaust normally weighs 1.9 kilos). |
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Titanium – Grade 2 + 3 mill finish (a single slip-on exhaust normally weighs 1.7 kilos). |
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Carbon Fibre – 4 x 4 twill prepreg autoclave cured, foiled lined (a single slip-on exhaust normally weighs 1.2 kilos). |
Our coloured exhausts have stainless steel sleeves that are painted prior to assembly. The item is electrostatically coated with high-grade polyester powder and cured at 200º-220º deg C giving a durable, smooth and U.V. resistant finish with excellent colour retention. Colours available are matt black, gloss white and gloss blue.
Shape
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Round GP – Ø98mm Our smaller round exhaust shape and is usually 250mm Long (this exhaust shape is perfect for the customer who wants a louder sound on a standard sized bike). |
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Round – Ø110mm Our Normal-sized exhaust shape and can come in sizes from 250mm to 450mm Long. (This is our standard sized exhaust and performs excellently on most bikes). |
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Oval – working from 110mm Ø is sized 98mm wide and 122mm High and can come in sizes from 250mm to 450mm Long. (This is our slimmest design, for inverted under-seat exhausts, or for customers/Racers who need the slimmest streamlined spacers to ride through). |
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Tri Oval – working from 110mm Ø is sized 98mm wide and 122mm High and can come in sizes from 250mm to 450mm Long. (This is our Premium shaped design. (Designed back in 2002′ our company was the first in the UK to produce this exclusive shape, have a look around and see how many UK companies have copied us!!). |
3D View
Please click on the exhaust below to see the 3D model
Gallery
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Fitting Guide
Road Legal / Race
All our Road Legal exhausts come with a Road Legal Baffle / Decibel Killer + BSAU ( British Road-Legal ) markings.
All our RACE exhausts do not come with a Road Legal Baffle / Decibel Killer + do not have any BSAU ( British Road-Legal ) markings. and are marked NOT FOR ROAD USE
2024 Road legal exhaust statement:
At Max Torque Cans we prioritise safety and compliance in the world of motorcycle exhausts. Our commitment to adhering to regulations is evident in our product design and labelling, and hence with new updates from ACEM, DVSA and DfT, we are ensuring our exhaust systems are compliant with new and upcoming legislation and regulations. Specifically, two changes detailed below:
Road Legal Exhausts: Our road legal exhausts will have the BSAU stamped markings and be crafted with non-removable baffles, aligning seamlessly with the standards set by ACEM (European Association of Motorcycle Manufacturers). These baffles are an integral part of our design to ensure that your motorcycle exhaust complies with road regulations, providing you with a legal and enjoyable riding experience.
Race Exhausts and Silencers: For those seeking an exhilarating experience on the track, our race exhausts are engineered to deliver optimal performance. Clearly marked with type approval markings “Not for Road Use” etched into the side, these exhausts are specifically designed for racing applications. This distinction is in line with DVSA policy, ensuring that our race exhausts are suitable for track use, meeting the highest performance standards without compromising on safety.





















































































































































































