Kawasaki ZR-7 , ZR-7S, ZR750 1999 – 2005

Price range: £ 137.60 through £ 328.52

If you own a kawasaki zr-7 and you’re looking to upgrade the sound, weight, and overall character of your ride, you’ve come to exactly the right place. At Max Torque Cans, we’ve been supplying quality aftermarket exhausts to UK riders for years, and this bolt-on performance exhaust for the Kawasaki ZR-7, ZR-7S, and ZR750 is one of our most popular fitments. Whether you’re running the naked ZR-7 or the half-faired ZR-7S, this silencer is built to deliver — and it does so without any complicated modifications or specialist tools.

A Performance Exhaust Built Specifically for the Kawasaki ZR-7

The kawasaki zr-7 is a fantastic middleweight naked that was produced between 1999 and 2005, covering the H1 through to the H5 model variants. It’s powered by a air-cooled 750cc inline-four engine that has genuine character, and a quality aftermarket can makes the most of that character in every way. This performance exhaust is designed to fit straight onto the standard OEM downpipes — no cutting, no welding, no headaches. It’s a direct, no-nonsense replacement that transforms the audible personality of your bike from the moment you fire it up.

The fitment uses a 3-bolt flange connection, which is the standard arrangement for the kawasaki zr-7 platform across all years of production. This means you’re getting a proper, secure, vibration-resistant connection that won’t rattle loose on a long run. The fit is tight, clean, and engineered to last.

What’s Included with Your Kawasaki ZR-7 Exhaust

Every order comes complete with everything you need to get the job done properly. There’s no need to source additional hardware or hunt around for fitting accessories — it’s all in the box. Here’s what you’ll receive:

  • 1 x Stainless Exhaust Strap — a robust, corrosion-resistant mounting strap that holds your silencer firmly in place
  • 1 x Exhaust Strap Rubber — the rubber buffer insert that sits between the strap and the can, reducing vibration transfer and protecting the finish

These two components work together to ensure your new kawasaki zr-7 silencer is properly supported along its body as well as at the header connection. It’s a simple but effective arrangement that’s stood the test of time across thousands of installations.

Fitment Details — Kawasaki ZR-7, ZR-7S and ZR750 1999–2005

This exhaust is compatible with the following models:

  • Kawasaki ZR-7 (naked) — 1999 to 2004, H1 to H4 models
  • Kawasaki ZR-7S (half-faired) — 2001 to 2005, H1 to H5 models
  • Kawasaki ZR750 — all variants covered within the above production window

If you’re unsure which year your bike is, the model code can be found on the frame identification plate or in your V5 document. It’s always worth double-checking before ordering, though the good news is that the kawasaki zr-7 platform is remarkably consistent in its downpipe arrangement across the entire production run — making fitment straightforward regardless of which year you’re working with.

This exhaust fits directly to the standard OEM downpipes, meaning you do not need to modify or replace your existing headers. Simply remove the old silencer, clean up the flange face, slide the new can into position, tighten the 3-bolt flange, and secure the body using the included stainless strap and rubber. Most riders with basic mechanical knowledge can complete the swap in under an hour.

Installation Tips for Your Kawasaki ZR-7 Silencer

Fitting a new can to your kawasaki zr-7 is a satisfying and straightforward job, but there are a few practical tips worth keeping in mind before you crack on:

  • Let the engine cool fully before attempting to remove the old silencer. The flange bolts and clamp areas can be extremely hot, and working on a warm exhaust risks burns and makes handling awkward.
  • Apply copper grease or anti-seize compound to the flange bolts before fitting. This will make future removal far easier, particularly given the UK’s damp climate which accelerates corrosion on exhaust fixings.
  • Don’t fully tighten the flange bolts until the strap position is also set. Getting everything loosely positioned first allows you to fine-tune alignment before locking it all down.
  • Check for clearance on the ZR-7S models, particularly near the lower fairing panels. The fit is designed to work correctly, but a quick visual check before your first ride gives peace of mind.
  • Run the bike up to temperature after fitting and then re-check the torque on all fixings. Heat cycling causes minor expansion and contraction that can slightly loosen fittings on the first run.

We also recommend checking out the photos and video links on this product page before fitting — seeing the finished install on a real kawasaki zr-7 makes the whole process much clearer and gives you a great idea of how the finished product looks and sounds.

Why Choose Max Torque Cans for Your Kawasaki ZR-7?

At Max Torque Cans, we’re riders as well as retailers. We understand what makes a great aftermarket can — it needs to look right, sound right, and fit right first time. Our exhausts are selected and tested for genuine compatibility, not just listed based on vague guesswork. When we say this fits the kawasaki zr-7 H1 to H5 across 1999 to 2005, we mean it.

We’re also proud to offer a range of Kawasaki performance exhausts across the wider model range. If you’re researching options for other Kawasaki bikes in your garage or your riding circle, take a look at our Kawasaki Z650 RS Stainless De-Cat System & Rear Silencer — a superb option for the modern Z650 RS platform. We’ve got Kawasaki covered from classic air-cooled machines right through to the latest models.

Frequently Asked Questions — Kawasaki ZR-7 Exhaust

Will this exhaust fit both the ZR-7 and the ZR-7S?
Yes. This silencer is compatible with both the naked kawasaki zr-7 and the half-faired ZR-7S. The downpipe arrangement and flange specification are identical across both variants, making this a single solution for the entire model range.

Do I need to re-jet the carburettors after fitting?
In most cases, a simple slip-on can replacement like this does not require carburettor re-jetting. The airflow change is not significant enough to cause major fuelling issues on the kawasaki zr-7’s carburetted engine. However, if you’re also running a modified air filter or other intake changes, a carb tune may be worthwhile.

Is this road legal?
Our cans are designed for road and track use. It is your responsibility as the rider to ensure your bike meets the noise and emissions requirements applicable to its intended use. If in any doubt, please get in touch and we’ll help point you in the right direction.

What does the finished install look like?
We’ve got a full photo album and YouTube videos available on this product page showing the can fitted to a real kawasaki zr-7. We strongly recommend watching the video before fitting — it gives you a clear sense of the sound, the look, and the fitting process.

Can I use this can if my downpipes have already been replaced?
This silencer is designed to connect to the standard OEM downpipes. If your downpipes have been modified or replaced with aftermarket headers that use a different flange specification, compatibility cannot be guaranteed. Contact us before ordering if you’re unsure.

Material

White, Polished Stainless Steel, Satin Stainless Steel, Titanium, Carbon, Black, Blue

Shape

Round GP, Oval, Round, Tri Oval

Outlet

Evo Outlet, GP Pro Outlet, Single Outlet, Twin Outlet, Carbon Outlet

Type

Race, Road Legal

Outlet

Single Outlet 165x165px 1 Single Outlet – single 54mm diameter rolled outlet. Best performing outlet in a road-legal /race. Simple and effective.
Stainless Oval twin outlet Twin Outlet – twin 40mm diameter rolled outlets. This has the ‘best of both worlds’, quieter than the single outlet with baffles inserted, and Louder than the single outlet with the baffles removed. (Both outlets working in the road-legal form).
Carbon Outlet 165x165px 1 Carbon Outlet -Our superior outlet range with a choice of a smooth, sleek Oval, ultra-modern Tri-oval, and now our all-new for 2020 Round outlet. These outlets give your exhaust the distinctive, expensive finish without the expensive price tag.
GP Pro Outlet 165x165px 1 GP Pro Outlet – Comes with a large 63mm diameter slash-cut finish, and can come with and without road-legal baffles.
Stainless_tri-oval_EVO-carbon-outlet-1 The Evo Outlet – Is a new, modern 2020 design. The sleek, tapered lines compliment any road – track or race bike

Materials

Our Exhausts are internally constructed in stainless steel and the outer sleeve can be made in stainless steel, titanium or carbon fiber. MTC ONLY uses the best grade materials.

Polished Stainless Steel 1 Polished Stainless Steel – Grade T304 + T409 (a single slip-on exhaust normally weighs 1.9 kilos).
titanium 165x165px Satin Stainless Steel – Grade T304 + T409 (a single slip-on exhaust normally weighs 1.9 kilos).
satin stainless steel Titanium – Grade 2 + 3 mill finish (a single slip-on exhaust normally weighs 1.7 kilos).
carbon 165x165px Carbon Fibre – 4 x 4 twill prepreg autoclave cured, foiled lined (a single slip-on exhaust normally weighs 1.2 kilos).

Our coloured exhausts have stainless steel sleeves that are painted prior to assembly. The item is electrostatically coated with high-grade polyester powder and cured at 200º-220º deg C giving a durable, smooth and U.V. resistant finish with excellent colour retention. Colours available are matt black, gloss white and gloss blue.

Shape

Exhaust shapes 2 Round GP – Ø98mm Our smaller round exhaust shape and is usually 250mm Long (this exhaust shape is perfect for the customer who wants a louder sound on a standard sized bike).
Exhaust shapes 3 Round – Ø110mm Our Normal-sized exhaust shape and can come in sizes from 250mm to 450mm Long. (This is our standard sized exhaust and performs excellently on most bikes).
Oval Oval – working from 110mm Ø is sized 98mm wide and 122mm High and can come in sizes from 250mm to 450mm Long. (This is our slimmest design, for inverted under-seat exhausts, or for customers/Racers who need the slimmest streamlined spacers to ride through).
Tri Oval Tri Oval – working from 110mm Ø is sized 98mm wide and 122mm High and can come in sizes from 250mm to 450mm Long.
(This is our Premium shaped design. (Designed back in 2002′ our company was the first in the UK to produce this exclusive shape, have a look around and see how many UK companies have copied us!!).

Extra Info

Our Exhausts are manufactured to give maximum power without the need to alter the fueling but, if you have an aftermarket air filter and/or a de-cat, then having the bikes fueling looked at will always compliment the engine’s performance and efficiency.

To Make sure that you are shopping for the correct Model exhaust here is some information about this model.
The Kawasaki ZR-7 (and ZR-7S), (ZR750-H1 through ZR750-H5) is a standard motorcycle manufactured by the Japanese motorcycle manufacturer Kawasaki. It was sold in the United States from 1999 through 2003, and sold in a few other countries through the 2005 model year. The major differences between the ZR-7 and the ZR-7S models were the “S” model’s fairing and associated headlight and instrument cluster, and stiffer fork springs. Both models are powered by an inline 4-cylinder 4-stroke, double-overhead-cam DOHC air-and-oil-cooled 738 cc engine developing 76 bhp (57 kW) and 46.5 lbf·ft (63 N·m) of torque. Carburetors are four constant-velocity (CV) Keihin CVK 32 mm. Final drive is via chain; the transmission is a 5-speed (equipped with positive neutral finder) coupled with a wet clutch. Seat height is 31.5 inches (800 mm). The ZR-7S has an advertised dry weight of 463 lb (210 kg). The ZR-7 has a wet weight of 509 lb (231 kg)

 

Specifications:

Specification Value
Overall length 2105 mm (​82 34 in)
Overall width 785 mm (31 in)
Overall height 1215 mm (48 in)
Wheelbase 1455 mm (​57 14 in)
Road clearance 130 mm (5 in)
Seat height 800 mm (​31 12 in)
Dry mass 210 kg (462 lb)
Curb mass (front) 111 kg (245 lb)
Curb mass (rear) 117 kg (258 lb)
Fuel tank capacity 22 L (4.8 imp gal; 5.8 US gal)

3D View

Please click on the exhaust below to see the 3D model

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All our Road Legal exhausts come with a Road Legal Baffle / Decibel Killer + BSAU ( British Road-Legal ) markings.

All our RACE exhausts do not come with a Road Legal Baffle / Decibel Killer + do not have any BSAU ( British Road-Legal ) markings. and are marked NOT FOR ROAD USE

 

2024 Road legal exhaust statement:

At Max Torque Cans we prioritise safety and compliance in the world of motorcycle exhausts. Our commitment to adhering to regulations is evident in our product design and labelling, and hence with new updates from ACEM, DVSA and DfT, we are ensuring our exhaust systems are compliant with new and upcoming legislation and regulations. Specifically, two changes detailed below:

Road Legal Exhausts: Our road legal exhausts will have the BSAU stamped markings and be crafted with non-removable baffles, aligning seamlessly with the standards set by ACEM (European Association of Motorcycle Manufacturers). These baffles are an integral part of our design to ensure that your motorcycle exhaust complies with road regulations, providing you with a legal and enjoyable riding experience.

Race Exhausts and Silencers:  For those seeking an exhilarating experience on the track, our race exhausts are engineered to deliver optimal performance. Clearly marked with type approval markings “Not for Road Use” etched into the side, these exhausts are specifically designed for racing applications. This distinction is in line with DVSA policy, ensuring that our race exhausts are suitable for track use, meeting the highest performance standards without compromising on safety.

Fitting Guides

https://maxtorquecans.com/fitting-guides-download/

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